500Pro Digital Booklet System

  • High production sheet feeder and bookletmaker
  • Configures a DSF-5000 Sheet Feeder with a DBM-500 Pro Bookletmaker
  • Produces up to 5,000 booklets per hour


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The Duplo 500Pro Digital Booklet System connects the DSF-5000 Sheet Feeder with the DBM-500 Pro Bookletmaker. Designed for customers with higher production demands, the DSF-5000 Sheet Feeder offers a high stacking capacity of 24″ for maximum productivity and an increased flexibility with paper sizes. The system can process pre-collated digital or offset documents from multiple printers up to 400 sheets per minute.

Duplo’s proven belt suction feed system combined with its paper separation system provides consistent, dependable feeding. Its dual double feed detection system with optical and ultrasonic sensors ensures each sheet is fed with accuracy while the anti-static device further improves reliability.

With the DBM-500 Pro Bookletmaker, jobs can be saddle, side or corner-stitched and the automatic set up feature allows users to go from 14″ x 20″ to CD-size book jobs without any manual adjustments. The 500Pro Digital Booklet System produces up to 5,000 booklets per hour.


  • High volume sheet feeding and bookletmaking
  • Feeds up to 400 sheets per minute
  • 24″ high capacity stacker
  • Standard anti-static kit and end mark reader
  • Optional DSF-CF Cover Feeder and barcode reader
  • Optional SCC unit for in-line slitting, cutting and creasing or the DKT-200 Two-Knife Trimmer for three-knife trimming capabilities can also be added

Key Applications

  • Calendars
  • Corporate reports
  • Catalogs
  • Brochures
  • Yearbooks
  • Magazines



Maximum Loading Capacity

24.02” (610mm) maximum stack height

Paper Size

Maximum Length: 20.5” (525 mm)

Minimum Length: 8.5” (210 mm)

Maximum Width: 14.25” (364 mm)

Minimum Width: 4.75” (120 mm)

Paper Weight

Up to 300 gsm

Processing Speed

Up to 400 sheets per minute

DBM-500 Pro Bookletmaker




Sheet Size (saddle stitch & fold)

4.72” x 7.01” to 14” x 20”

Paper Capacity

Up to 25 sheets 20 lbs bond/81 gsm


Up to 5,000 sets per hour

Number of Stitching Heads

1-4 (Hohner heads)

Stitch Positions

Saddle, corner, side, none (fold only)

Programmable Memories


See product brochure for complete specifications.


  • Cover Feeder
  • Barcode Kits
  • 4-stitcher head kit
  • Calendar kit
  • 105mm small book kit

Pangea/Copypage – Los Angeles, CA

“The system has increased our speed and accuracy, and provides the ability to process pre-collated sets offline, which is something we could not do before.”